Special Tool(s)
303-1565
Locking Tool, Camshaft
308-511
Installer, Transmission Output Shaft Seal
JLR-303-1594
Locking Tool, Driveplate
JLR-303-748
Locking Tool, Crankshaft
Activation
1.
2. Install the special tool.
Special Tool(s): JLR-303-748
3. Rotate the engine clockwise until the crankshaft stops against the special tool as indicated.
4. CAUTION: Make sure that new bolts are installed. Install all the bolts finger tight before final tightening.
5. Install the special tool.
Special Tool(s): JLR-303-1594
6. NOTE: Tighten the retaining bolts in the sequence shown.
Torque:
7. CAUTION: Note the orientation of the crankshaft sprocket.
NOTE: Install but do not tighten fixing at this stage.
8. Rotate the engine until the trigger wheel gap and camshafts are positioned as indicated.
9. Install the special tool.
Special Tool(s): 303-1565
10. CAUTION: Make sure new washers are installed.
11. CAUTIONS:
Use an open-ended wrench to hold the camshafts by the hexagon to prevent the camshafts from turning.
Make sure that these components are installed to the noted removal position.
Only tighten the bolts finger-tight at this stage.
12.
13. Torque: 9 Nm
14. Torque: 9 Nm
15. CAUTION: Use an open-ended wrench to hold the camshafts by the hexagon to prevent the camshafts from turning. Torque: 72 Nm
16. CAUTION: Using a suitable tool, hold the oil pump gear when installing the centre bolt. Torque: 25 Nm
17. CAUTION: Apply sealant WSE-M4G323-A6 in a 4-7mm diameter on the engine front cover as shown.
The component must be installed and tightened within 10 minutes of sealant application.
18. CAUTION: Tighten the bolts in the sequence shown.
Torque:
19. Special Tool(s): 308-511
20. CAUTIONS:
Only tighten the bolt finger-tight at this stage.
Make sure that the mating faces are clean and free of foreign material.
NOTE: Apply WSS-M2C913-B or WSS-M2C913-C oil on the damper sealing surface prior to installation.
21. CAUTION: Rotate the crankshaft damper to align special tool 303-1595. Do not rotate the crankshaft. Install the special tool
22. Remove the special tool
23.
Torque: