Removal
NOTES:
Some illustrations may show the engine removed for clarity.
Some variation in the illustrations may occur, but the essential information is always correct.
Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Engine Cover - GTDi 2.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
3. Torque:
4.
5.
6.
7. WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTION: Be prepared to collect escaping fluids.
8.
9.
10. Torque: 8 Nm
11.
12.
13.
14.
15.
16.
17.
18. Torque: 8 Nm
19. Torque: 10 Nm
20. NOTES:
Do not disassemble further if the component is removed for access only.
The gaskets are to be reused unless damaged.
21.
22. Torque: 8 Nm
Installation
1. CAUTIONS:
Make sure the mating faces are clean, before the sealant is applied.
Apply sealant WSE-M4G323-A6 in a 4-7mm diameter on the cylinder head in the areas illustrated. Install the component immediately after applying the sealant without smearing the sealant.
2. CAUTION: Tighten the bolts in the sequence shown. To install, reverse the removal procedure.