Under Bonnet View
Maintenance Operations
CAUTIONS:
Always refer to the correct market Maintenance check sheet for the correct service scheduling.
Note that the A and B Services listed on the Maintenance Check Sheet, applicable to vehicles operating under arduous conditions, vary both in period and mileage (kilometres) to the intervals specified for those vehicles operating under normal conditions. Reference must therefore, always be made to the 'Arduous Conditions section' for vehicles operating under these conditions.
Vehicle Interior
Front seats
Rear Seats
Safety Belts
Front Seat Belt Mountings
Rear Seat Belt Mountings
Reel Mounting - Center Rear Seat Belt
Buckle Mounting - Center Rear seat Belt
1. Fully extend each safety belt and check that it returns unassisted; repeat for all belts.
2. Check entire length of safety belt webbing for signs of fraying or damage: repeat for all belts.
3. Connect each safety belt to the correct buckle, check safety belt buckle and tongue are secure; check that buckle releases tongue correctly.
4. Check all safety belt and buckle mountings and fixings for security.
5. Check front safety belt height adjusters for correct operation.
Lamps, Horns and Warning Indicators
Washers and Wipers
Parking brake
With the vehicle stationary, apply the parking brake and check for correct operation.
For additional information, refer to: Parking Brake (206-05 Parking Brake and Actuation, Description and Operation).
Pollen Filter
For additional information, refer to: Pollen Filter (412-01 Climate Control, Removal and Installation).
Vehicle Exterior
Wheels and Tires
For additional information, refer to: Specifications (204-04 Wheels and Tires, Specifications).
For additional information, refer to: Specifications (204-04 Wheels and Tires, Specifications).
For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).
NOTE: Do not install wheels at this stage.
Braking System
1. Inspect front brake pads for wear.
For additional information, refer to: Specifications (206-03 Front Disc Brake, Specifications).
2. Inspect rear brake pads for wear.
For additional information, refer to: Specifications (206-04 Rear Disc Brake, Specifications).
3. Check brake calipers for signs of fluid leaks.
Front brakes
Rear brakes
4. Check brake discs for condition.
5. Check all brake booster and brake system pipes and hoses for condition, chafing and leaks.
6. Clean road wheel hub spigots and apply grease, Land Rover Part Number RYL 105020 to the wheel mating surface of each spigot.
7. Replace brake fluid. For additional information, refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).
8. Vehicles fitted with Uni-directional tires:Install road wheels on their respective hubs ensuring that stud to wheel relationship is maintained.
9. Vehicles fitted with NON Uni-directional tires: Install wheels on the opposite side of the vehicle but ensure that they are on the same axle as they were originally installed.
10. Install road wheel nuts and tighten to 133 Nm (98 lb-ft).
Drain fuel sedimentor
Drain water from the fuel filter.
Fuel Filter
Replace the fuel filter.
For additional information, refer to: Fuel Filter (310-01A Fuel Tank and Lines - TD4 2.2L Diesel, Removal and Installation).
Door Locks and Hinges
1. Check operation of all door locks, bonnet lock and fuel filler flap.
2. Lubricate all door check straps, bonnet catch and fuel filler flap catch. Russian and Nordic markets only
Under bonnet
Cooling System
CAUTIONS: Anti-freeze concentration must be maintained at 50%.
1. Check specific gravity of coolant using a hydrometer.
NOTE: A suitable hydrometer is available from the Equipment Programme under Part Number 511 3302 001 00.
2. Top-up cooling system if necessary.
For additional information, refer to: Specifications (303-03A Engine Cooling - TD4 2.2L Diesel, Specifications).
Cooling system - Check/Top-up
WARNING: Since injury such as scalding could be caused by escaping steam or coolant, do not remove the filler cap from the coolant expansion tank whilst the system is hot.
CAUTIONS:
Engine coolant will damage the paint finished surfaces. If coolant is spilled, immediately remove the coolant and wash the area with water.
Always top-up with a 50% mixture of anti-freeze and water.
For additional information, refer to: Specifications (303-03A Engine Cooling - TD4 2.2L Diesel, Specifications).
Coolant - Replace
Replace the coolant.
For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03A Engine Cooling - TD4 2.2L Diesel, General Procedures).
Air Filtering
1. Replace the air cleaner element.
For additional information, refer to: Air Cleaner Element (303-12A Intake Air Distribution and Filtering - TD4 2.2L Diesel, Removal and Installation).
Accessory Drive Belt
Replace the accessory drive belt. For additional information, refer to: Accessory Drive Belt (303-05A Accessory Drive - TD4 2.2L Diesel, Removal and Installation).
Camshaft Timing Belt, Tensioner and Pulley
Replacing the camshaft timing belt, tensioner and pulley.
For additional information, refer to: Timing Belt (303-01A Engine - TD4 2.2L Diesel, Removal and Installation).
Fluid levels
Brake Fluid Reservoir
For additional information, refer to: Specifications (206-00 Brake System - General Information, Specifications).
Windshield Washer Reservoir
Battery
Engine Oil and Filter
CAUTIONS:
Vehicles operating on high sulphur content fuel - above 0.7%, the oil and filter change period MUST NOT exceed 3 months or 3,750 miles (6,000 km).
Vehicles operating on moderate sulphur content fuel - 0.3 to 0.7%, the oil and filter change period MUST NOT exceed 6 months or 7,500 miles (12,000 km).
For additional information, refer to: Engine Oil Draining and Filling (303-01A Engine - TD4 2.2L Diesel, General Procedures).
Under vehicle
Manual transmission oil
For additional information, refer to: Transmission Draining and Filling (308-03 Manual Transmission/Transaxle, General Procedures).
Automatic transmission oil
For additional information, refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission/Transaxle, General Procedures).
Suspension mounting rubbers
Check for free play in all suspension mounting rubbers.
Suspension, Driveshafts, Steering boots and gaiters
Check condition of all suspension, driveshafts, steering boots and gaiters.
Brake hoses
Replace all flexible brake hoses
Brake servo hose, Brake, Fuel, PAS and Clutch pipes and unions
Check visually brake servo hose, brake, fuel, PAS and clutch pipes, unions, and electrical harnesses for chafing, leaks and corrosion.
Fuel leaks
Check for fuel leaks.
Exhaust system
Check exhaust system for leaks, security and damage
Steering rod ball joints
Check steering rod ball joint fixings and condition of ball joints and dust covers.
Fault lamps
If fault lamp(s) are illuminated, interrogate that system using SDD and report findings.
Service interval
Reset the service interval announcement indicator.
For additional information, refer to: Service Indicator Reset (413-09, General Procedures).
Service record
Endorse service record.
Service actions or recalls
Check for any applicable outstanding service actions or recalls.
Report additional work
Report any unusual features of vehicle condition and additional work required.