Removal
1. Refer to: Cooling System Partial Draining, Filling and Bleeding (303-03B Engine Cooling - GTDi 2.0L Petrol, General Procedures).
2. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
3. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
4. NOTE: Measure and mark a 70mm section of the pipe using the clamp as a guide.
5. NOTE: Discard the bolt and clamp.
Installation
1. Torque: 20 Nm
2. Torque: 6 Nm
3. NOTE: Using a suitable tool, cut a 70mm gap from the coolant pipe.
4. Torque: 3 Nm
5. CAUTION: Protect the surrounding paintwork and body from the movement of the cutting blades.
NOTE: Following the indent on the bumper and using a suitable tool, cut a 26mm hole in the front bumper cover.
6.
7. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
8. CAUTION: Make sure the retaining clip is secured correctly.
9.
10. NOTE: Make sure all ground connections are correctly installed. Torque: 10 Nm
11. Fill the engine coolant and test the block heater for correct operation.
Refer to: Cooling System Partial Draining, Filling and Bleeding (303-03B Engine Cooling - GTDi 2.0L Petrol, General Procedures).
12. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).