Removal
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
All vehicles
1. Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Central Junction Box (CJB) (418-00 Module Communications Network, Removal and Installation).
3. Refer to: Instrument Panel Upper Section (501-12 Instrument Panel and Console, Removal and Installation).
4.
5.
6. Torque: 10 Nm
7.
8.
9.
10. Torque: 10 Nm
11.
Vehicles with auxiliary heating
12.
13.
All vehicles
14.
15.
16. Refer to: Anti-Theft Alarm Horn with Integral Battery (419-01A Anti-Theft - Active, Removal and Installation).
17.
18. Torque: 10 Nm
19. WARNING: Be prepared to collect escaping fluid.
20.
21. NOTE: LH illustration shown, RH is similar. Remove the front RH wheel arch liner.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
Vehicles with fuel fired booster heater
22. Refer to: Fuel Fired Booster Heater - TD4 2.2L Diesel (412-02 Auxiliary Climate Control, Removal and Installation).
All vehicles
23.
24.
25. WARNING: Be prepared to collect escaping fluid.
26.
27. Refer to: Secondary Bulkhead Center Panel - TD4 2.2L Diesel (501-02 Front End Body Panels, Removal and Installation).
28. Refer to: Anti-Lock Brake System (ABS) Module (206-09A Anti-Lock Control, Removal and Installation).
29. Refer to: Brake Booster (206-07 Power Brake Actuation, Removal and Installation).
30.
31. Torque: 10 Nm
32.
33. Torque: 25 Nm
34. Torque: 10 Nm
35.
36. Torque: 10 Nm
37. Torque: 10 Nm
38.
39.
40. Torque: 10 Nm
41.
42. WARNING: Be prepared to collect escaping fluid.
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
Torque: 14 Nm
43. WARNING: Be prepared to collect escaping fluid.
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
Torque: 14 Nm
Vehicles with manual transmission
44. WARNING: Be prepared to collect escaping fluid.
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
45. WARNING: Be prepared to collect escaping fluid.
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
All vehicles
46. Torque: 25 Nm
Vehicles with manual transmission
47.
All vehicles
48.
49. WARNING: Be prepared to collect escaping fluid.
50.
51.
52. Refer to: Coolant Expansion Tank (303-03A Engine Cooling - TD4 2.2L Diesel, Removal and Installation).
53.
54. Torque: 7 Nm
55. Torque: 10 Nm
56.
57. Torque:
Bolt 10 Nm
Right-hand drive vehicles
58. WARNING: Be prepared to collect escaping fluid.
Vehicles with fuel fired booster heater
59.
All vehicles
60.
Installation
1. To install, reverse the removal procedure.