Removal
NOTE: If a new Active on-demand coupling module is installed, the throttle valve must also be installed.
1. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
2.
3. CAUTIONS:
Make sure that the area around the component is clean and free of foreign material.
Be prepared to collect escaping fluids.
4.
Installation
1.
2. CAUTION: The throttle valve must be installed to the active on-demand coupling module before the assembly is installed to the active on-demand coupling.
Failure to follow this instruction may result in damage to the vehicle.
3. NOTE: Lubricate the O-ring seal. Torque: 6 Nm
4.
Active On-Demand Coupling Oil Pump
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. WARNING: Make sure to support the vehicle with axle stands. Raise the vehicle on the lift.
2. Refer to: Drive Pinion Flange - Vehicles With: M66 6-Speed Manual Transmission AWD (205-02 Rear Drive Axle/Differential, Removal and Installation).
3.
4. CAUTIONS:
Be prepared to collect escaping oil.
Make sure that the area around the component is clean and free of foreign material.
Lubricate the O-ring seals.
Only use the specified material to lubricate the seals.
NOTES:
Remove and discard the O-ring seals.
Install new O-ring seals.
Torque: 6 Nm
Installation
1. To install, reverse the removal procedure.
2. Check and top-up the active on-demand coupling fluid level.
Refer to: Active On-Demand Coupling Filling (205-02 Rear Drive Axle/Differential, General Procedures).
Active On-Demand Coupling Drive Pinion Seal
Special Tool(s)
100-012
Slide Hammer
205-862-1
Installer, Active On-demand Pinion Seal
308-529
Remover, Seals
Removal
1. WARNING: Make sure to support the vehicle with axle stands. Raise the vehicle on the lift
2. Remove the differential drive flange.
Refer to: Drive Pinion Flange - Vehicles With: AWF21 6-Speed Automatic Transmission (205-02 Rear Drive Axle/Differential, Removal and Installation).
Refer to: Drive Pinion Flange - Vehicles With: M66 6-Speed Manual Transmission AWD (205-02 Rear Drive Axle/Differential, Removal and Installation).
3. Carefully remove and discard the pinion oil seal.
Special Tool(s): 308-529, 100-012
Installation
1. CAUTION: Only use the specified material to lubricate the seals. Lubricate the oil seal.
Refer to: Specifications (205-02 Rear Drive Axle/Differential, Specifications).
2.
Special Tool(s): 205-862-1
3. Install the differential drive flange.
Refer to: Drive Pinion Flange - Vehicles With: AWF21 6-Speed Automatic Transmission (205-02 Rear Drive Axle/Differential, Removal and Installation).
Refer to: Drive Pinion Flange - Vehicles With: M66 6-Speed Manual Transmission AWD (205-02 Rear Drive Axle/Differential, Removal and Installation).