Special Tool(s)
205-754A
Splitter, Ball Joints
205-857
Remover, Halfshaft
JLR-204-804
Lever, Wheel Knuckle
Removal
CAUTIONS:
Nuts and bolts must be tightened with the weight of the vehicle on the suspension.
Do not allow halfshafts to hang unsupported at one end or joint damage will occur.
Make sure the halfshaft constant velocity (CV) joints do not over articulate. Failure to follow this instruction may result in damage to the CV joints.
NOTE: If a new knuckle is installed a new wheel bearing must be installed.
All vehicles
1. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
2. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
3. CAUTION: Discard the nut.
4.
5. CAUTIONS:
Do not use air tools to remove the nut.
Discard the nut.
6. CAUTIONS:
Make sure that no load is placed on the brake hose.
Discard the bolts.
Tie aside with a suitable tie strap.
7. CAUTION: Discard the bolt.
8.
9. CAUTIONS:
Make sure that the driveshaft is supported with suitable retaining straps.
Do not use a hammer to detach the halfshaft from the hub assembly, failure to follow this instruction may result in damage to the halfshaft.
Special Tool(s): 205-857
10.
11.
12.
13. CAUTIONS:
Make sure that the ball joint ball does not rotate.
Discard the nut.
14. CAUTION: Make sure that the ball joint seal is not damaged.
Special Tool(s): 205-754A
15.
16.
17. Special Tool(s): JLR-204-804
Vehicles with dynamic suspension
18.
19.
20. CAUTION: Care must be taken not to damage the surrounding components when inserting the special tool. Special Tool(s): JLR-204-804
21. CAUTION: Make sure the wiring harness and electrical connectors are not damaged during this operation.
All vehicles
22.
23. NOTE: Do not disassemble further if the component is removed for access only. Remove the special tool.
Installation
All vehicles
1. NOTE: This step is only required if previously removed. Install the special tool.
2.
Vehicles with dynamic suspension
3. Remove the special tool.
4.
5. Torque: 110 Nm
6. CAUTION: Make sure the wiring harness and electrical connectors are not damaged during this operation.
All vehicles
7. Remove the special tool.
8.
9. Torque: 110 Nm
10. WARNING: Make sure that a new nut is installed.
CAUTION: Make sure that the ball joint ball does not rotate.
Torque: 133 Nm
11. Torque: 10 Nm
12. Torque: 10 Nm
13. Torque: 35 Nm
14. CAUTION: LH illustration shown, RH is similar.
15.
16. CAUTION: Make sure that a new bolt is installed.
Torque:
Stage 1: 48 Nm
Stage 2: 180