CAUTION: The fluid filler plug is not a fluid level plug.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
1. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
2. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
3. CAUTION: Make sure that the area around the component is clean and free of foreign material.
NOTE: Remove and discard the sealing washer.
4. CAUTION: The fluid filler plug is not a fluid level plug. Fill the transfer case with the recommended fluid.
Refer to: Specifications (308-07B Transfer Case - Vehicles With: AWF21 6-Speed Automatic Transmission/M66 6-Speed Manual Transmission AWD, Specifications).
5. NOTE: Install a new sealing washer. Torque: 35 Nm
6. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
Power Transfer Unit GTDi 2.0L Petrol
Removal
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
1. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
2. Refer to: Air Cleaner Intake Pipe (303-12B Intake Air Distribution and Filtering - GTDi 2.0L Petrol, Removal and Installation).
3. Refer to: Front Halfshaft RH - LHD AWD/RHD AWD (205-04 Front Drive Halfshafts, Removal and Installation).
4. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
5. Torque: 24 Nm
6. CAUTIONS: Mark the position of the driveshaft flange in relation to the drive pinion flange.
To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
Make sure that the driveshaft is supported with suitable retaining straps.
The component must be aligned with the installation markings.
Torque: 40 Nm
7. CAUTION: Take extra care not to damage the component.
NOTE: LH illustration shown, RH is similar.
8. NOTE: LH illustration shown, RH is similar.
Remove the RH front wheel arch liner.
9. CAUTIONS: Discard the bolt.
Make sure that a new bolt is installed.
Torque: