Special Tool(s)
310-198
Installer, Teflon Seal
310-199
Re-shape Tool, Teflon Seal
Removal
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Intake Manifold (303-01B Engine - GTDi 2.0L Petrol, Removal and Installation).
4.
5. CAUTION: Discard the fuel pipe.
6. CAUTION: Take extra care not to damage the edges of the component.
NOTE: Make sure that the component is installed to the noted removal position.
7. CAUTION: Make sure that the mating faces are clean and free of foreign material
8. CAUTIONS:
If new fuel injectors are installed, a new injector clamp must be installed.
If the fuel injector is being removed without a new component being installed, the fuel injector clamp must remain with the fuel injector it is removed with.
9. CAUTIONS:
Do not use excessive force to cut the fuel injector seal.
Pinch the Teflon seal to allow the tool to cut the Teflon seal without damaging the fuel injector.
Do not cut the Teflon seal to deep as damage could occur to the fuel injector.
Do not use any sharp tools to remove the O-ring seal as damage could occur to the fuel injector.
NOTES:
Repeat this step for each of the fuel injectors.
When cutting the fuel injector seal from the fuel injector, cut towards the electrical connector end of the fuel injector.
Installation
1. Special Tool(s): 310-198
2. Special Tool(s): 310-199
3. CAUTION: If the original fuel injector is being installed, the original fuel injector clamp must be installed with the fuel injector it was removed with.
4.
5.
Torque: 10 Nm