Removal
NOTE: Removal steps in this procedure may contain installation details.
All vehicles
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Vehicles with automatic transmission
2. Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
Vehicles with manual transmission
3. Refer to: Gearshift Lever (308-06 Manual Transmission/Transaxle External Controls, Removal and Installation).
All vehicles
4.
5.
6. Torque: 2 Nm
Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater GTDi 2.0L Petrol
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications)
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Cooling System Partial Draining, Filling and Bleeding (303-03B Engine Cooling - GTDi 2.0L Petrol, General Procedures).
4. Remove the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
5. Torque: 10 Nm
6. CAUTIONS: Be prepared to collect escaping fluids.
Make sure that all openings are sealed. Use new blanking caps.
7. Torque: 10 Nm
8.
Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Coolant Pump GTDi 2.0L Petrol
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Secondary Bulkhead Center Panel - GTDi 2.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
3. CAUTION: Be prepared to collect escaping coolant.
NOTE: Make sure that all openings are sealed.
Use new blanking caps. Clamp the hoses to minimize coolant loss.
4. Torque: 8 Nm
Installation
1. To install, reverse the removal procedure.
2. Check and top-up the coolant if required.
Fuel Fired Booster Heater Glow Plug And Burner Assembly GTDi 2.0L Petrol
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Fuel Fired Booster Heater - GTDi 2.0L Petrol (412-02 Auxiliary Climate Control, Removal and Installation).
4. Torque: 10 Nm
5.
6.
7. Torque: 7.5 Nm
8. Torque: 10 Nm
9.
10.
11.
12.
13. Torque: 7 Nm
Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater TD4 2.2L Diesel
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Cooling System Partial Draining, Filling and Bleeding (303-03A Engine Cooling - TD4 2.2L Diesel, General Procedures).
4. Remove the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
5. Torque: 10 Nm
6. CAUTIONS: Be prepared to collect escaping fluids.
Make sure that all openings are sealed. Use new blanking caps.
7. Torque: 10 Nm
8.
Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Fuel Pump
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. WARNING: Be prepared to collect escaping fuel.
CAUTION: Make sure that all openings are sealed.
Use new blanking caps.
4. Torque: 10 Nm
5. NOTE: Do not disassemble further if the component is removed for access only.
Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Coolant Pump TD4 2.2L Diesel
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Secondary Bulkhead Center Panel - TD4 2.2L Diesel (501-02 Front End Body Panels, Removal and Installation).
3. CAUTION: Be prepared to collect escaping coolant.
NOTE: Make sure that all openings are sealed.
Use new blanking caps. Clamp the hoses to minimize coolant loss.
4. Torque: 8 Nm
Installation
1. To install, reverse the removal procedure.
2. Check and top-up the coolant if required.
Fuel Fired Booster Heater Glow Plug And Burner Assembly TD4 2.2L Diesel
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Fuel Fired Booster Heater - TD4 2.2L Diesel (412-02 Auxiliary Climate Control, Removal and Installation).
4. Torque: 10 Nm
5.
6.
7. Torque: 7.5 Nm
8. Torque: 10 Nm
9.
10.
11.
12.
13. Torque: 7 Nm
Installation
1. To install, reverse the removal procedure.
Fuel Fired Booster Heater Receiver Unit
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to: Parking Aid Module (413-13 Parking Aid, Removal and Installation).
2.
Installation
1. To install, reverse the removal procedure.