Removal
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
NOTES: Some variation in the illustrations may occur, but the essential information is always correct.
Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - GTDi 2.0L Petrol (412-00 Climate Control System - General Information, General Procedures).
3. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
4. Refer to: Charge Air Cooler (303-12B Intake Air Distribution and Filtering - GTDi 2.0L Petrol, Removal and Installation).
5. Torque: 10 Nm
6. CAUTION: Extreme cleanliness must be exercised when handling these components.
NOTES: Remove and discard the O-ring seals.
Lubricate the O-ring seals with clean refrigerant oil. Torque: 24 Nm
7.
8. CAUTION: Take extra care not to damage the component.
Torque: 5 Nm
9. NOTE: This step is only required if a new component is installed.
Torque: 6 Nm
Installation
1. To install, reverse the removal procedure.
Air Conditioning (A/C) Compressor GTDi 2.0L Petrol
Removal
CAUTION: Make sure that the specified amount of refrigerant oil is added.
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands. Raise and support the vehicle.
3. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - GTDi 2.0L Petrol (412-00 Climate Control System - General Information, General Procedures).
4. Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Accessory Drive Belt (303-05B Accessory Drive - GTDi 2.0L Petrol, Removal and Installation).
6.
7. CAUTIONS: Make sure that all openings are sealed. Use new blanking caps.
Lubricate the new seals with clean refrigerant oil.
NOTE: Install new O-ring seals.
Torque: 24 Nm
8. Torque: 25 Nm
9. NOTE: Loosen the bolt, but do not fully remove.
Torque: 25 Nm
Installation
1. CAUTION: Make sure that the specified amount of refrigerant oil is added.
To install, reverse the removal procedure.