Component Location
NOTE: RHD (right-hand drive) installations shown; LHD (left-hand drive) installations similar.
COMPONENT LOCATION - SHEET 1 OF 2
COMPONENT LOCATION - SHEET 2 OF 2
Overview
OVERVIEW
The anti-lock control - traction control system features an ABS (anti-lock brake system) module attached to a 4-channel HCU (hydraulic control unit). The integrated ABS module and HCU is located in the rear left side of the engine compartment, and is installed in the brake hydraulic circuit between the brake master cylinder and the four brake calipers.
The ABS module is connected to the high speed CAN (controller area network) bus, and actively interacts with other vehicle system control modules and associated sensors to receive and transmit current vehicle operating information.
When required, the ABS module will actively intervene and operate the HCU during braking or vehicle maneuvers to correct the vehicle attitude, stability, traction or speed. During severe incidents of vehicle correction, the ABS module will also request the ECM (engine control module) to reduce engine power in order to further stabilize and correct the vehicle.
To provide full system functionality, the anti-lock control and traction control system includes the following components:
The anti-lock control and traction control system also provides the following brake functions that are designed to assist the vehicle or aid the driver:
System Operation and Component Description
Control Diagram
NOTE: A = Hardwired; D = High speed CAN (controller area network) bus; O = LIN (local interconnect network) bus; U = Private high speed CAN bus.
System Operation
ANTI-LOCK BRAKE SYSTEM
The ABS controls the speed of all road wheels to ensure optimum wheel slip when braking at the adhesion limit. The wheels are prevented from locking to retain effective steering control of the vehicle.
The front and rear brake pressures are modulated separately for each wheel.
CORNER BRAKE CONTROL (CBC)
CBC influences the brake pressures, below and within ABS thresholds, to counteract the yawing moment produced when braking in a corner. CBC produces a correction torque by limiting the brake pressure on one side of the vehicle, to assist the vehicle in achieving the turn radius the driver is requesting.
DYNAMIC STABILITY CONTROL (DSC)
DSC uses brakes and powertrain torque control to assist in maintaining the lateral stability of the vehicle. While the ignition is on the DSC function is permanently enabled, unless selected off using the DSC switch.
DSC enhances driving safety in abrupt maneuvers and in under-steer or over-steer situations that may occur in a bend. The ABS module monitors the yaw rate and lateral acceleration of the vehicle and the steering input, then selectively applies individual brakes and signals for powertrain torque adjustments to reduce under-steer or over-steer.
In general:
The ABS module monitors the tracking stability of the vehicle using inputs from the wheel speed sensors, the steering angle sensor, and the yaw rate sensor. The tracking stability is compared with stored target data. Whenever the tracking stability deviates from the target data, the ABS module intervenes by applying the appropriate brakes.
The following interactions occur in an intervention situation:
ELECTRONIC BRAKE FORCE DISTRIBUTION (EBD)
Only the rear brakes are controlled by the EBD (electronic brake force distribution) function. EBD limits the brake pressure applied to the rear wheels. When the brakes are applied, the weight of the vehicle transfers forwards, reducing the ability of the rear wheels to transfer braking effort to the road surface. This may cause the rear wheels to slip and make the vehicle unstable.
EBD uses the anti-lock braking hardware to automatically optimize the pressure of the rear brakes, below the point where ABS is normally invoked.
ELECTRONIC TRACTION CONTROL (ETC)
ETC attempts to optimize forward traction by reducing engine torque, or by applying the brake of a spinning wheel until traction is regained.
ETC is activated if an individual front wheel speed is above that of the vehicle reference speed (positive slip) and the brake pedal is not pressed. The brake is applied to the spinning wheel, allowing the excess torque to be transmitted to the non-spinning wheel through the drive line. If necessary, the ABS module also sends a high speed CAN bus message to the ECM to request a reduction in engine torque.
When the DSC function is selected off using the DSC switch, the engine torque reduction feature is disabled.
EMERGENCY BRAKE ASSIST (EBA)
EBA (emergency brake assist) helps the driver in emergency braking situations by automatically maximizing the applied braking effort. There are two situations when the ABS module will invoke EBA:
When the brake pedal is rapidly pressed, the ABS module increases the hydraulic pressure to all of the brakes until the threshold for ABS operation is reached. This action applies the maximum braking effort for the available traction. The ABS module monitors for the sudden application of the brakes using inputs from the brake pedal switch and from the pressure sensor within the HCU (hydraulic control unit). With the brake pedal pressed, if the rate of increase of hydraulic pressure exceeds the predetermined limit, the ABS module invokes emergency braking.
When the brake pedal is pressed hard enough to bring the front brakes into ABS operation, the ABS module increases the hydraulic pressure to the rear brakes up to the ABS threshold.
EBA operation continues until the driver releases the brake pedal sufficiently for the hydraulic pressure in the HCU to drop below a threshold value stored in the ABS module.
ENGINE DRAG-TORQUE CONTROL (EDC)
EDC prevents wheel slip caused by any of the following:
When the ABS module detects the onset of wheel slip without the brakes being applied, it signals the ECM on the high speed CAN bus to request a momentary increase in engine torque. Also, when the driver is braking and the ABS module has reduced brake pressure, but the wheels have not accelerated to the vehicle reference speed quickly enough, EDC will increase engine torque to accelerate the wheels up to reference speed and regain stability.
HILL START ASSIST
The automatic hill start assist function will aid smooth transition from foot brake release to moving away, on all ascents above a 5% gradient. It does this by holding driver generated brake pressure for a short period of time (2-3 seconds) and then balancing brake torque with the propulsion torque generated when the accelerator pedal is applied, to ensure the vehicle does not roll backwards.
ROLL STABILITY CONTROL (RSC)
The RSC function uses the brakes and the engine to attempt to restore vehicle stability if the vehicle is forced into a harsh maneuver that risks it tipping over.
The ABS module monitors driver inputs and vehicle behavior using various powertrain signals and inputs of wheel speed, steering angle, yaw rate, roll rate and lateral acceleration. These inputs are compared with modeled behavior and, if the vehicle behavior reaches a given risk level, the ABS module cuts the engine power, or brakes one or more wheels sufficiently to allow the vehicle to regain stability and help the driver remain in control.
While the ignition is energized, RSC is permanently enabled even if the DSC function is selected off.
TRAILER STABILITY ASSIST
When the trailer electrical socket is connected, the trailer stability assist function operates automatically to enhance the existing DSC functions of the vehicle when towing. The system detects sway movements caused by trailer oscillations at speeds in excess of 50 km/h (31 mph) and acts to eliminate them. It does this through braking and engine management.
Braking the vehicle asymmetrically counterbalances the sway movement, thereby slowing the vehicle and eliminating the oscillations. Engine management adapts engine torque output to support the braking management in stabilizing the vehicle and trailer.
Typical conditions when sway can occur include:
The capability of trailer stability assist to respond early to the beginning of trailer-sway makes the system almost unnoticeable under normal driving conditions and keeps the vehicle and trailer under safe control. Trailer stability assist requires no input from the driver and operates up to the maximum vehicle speed.
Trailer stability assist will not operate while DSC is switched off.
Component Description
DYNAMIC STABILITY CONTROL (DSC) SWITCH
DSC Switch
The DSC switch is a non-latching switch installed in the floor console, forward of the gear selector. Pressing the DSC switch connects an ignition power feed to the ABS module. With the first press of the DSC switch, the ABS module disables the DSC functions. When the DSC switch is pressed again, the ABS module re-enables the DSC functions. The DSC switch must be pressed for a minimum of 0.3 second for the ABS module to react. The DSC function is re-enabled at the beginning of each ignition cycle.
To confirm that the DSC function is selected off, the amber colored DSC OFF warning indicator in the instrument cluster is continuously illuminated. A message is also displayed in the message center to confirm that DSC is selected off. When the DSC function is selected on again, the DSC OFF warning indicator and message go off.
Although Land Rover recommend that DSC is selected on for all normal driving conditions, it may be beneficial to deselect DSC in order to maximize traction under the following conditions:
Even when DSC is deselected, driving maneuvers with extreme yaw or lateral acceleration may trigger RSC activity to assist the vehicle stability.
To prevent mis-use of, or in the event of a broken DSC switch, a DTC (diagnostic trouble code) is stored in the ABS module memory if the input from the DSC switch is held high for more than 1 minute.
WHEEL SPEED SENSORS
An active wheel speed sensor is installed in each wheel knuckle, and provides the ABS module with a rotational speed signal from each road wheel. The head of each wheel speed sensor is positioned close to a magnetic encoder incorporated into the seal of the wheel bearing. Each front axle bearing encoder contains 46 north and south pole pairs; each rear axle bearing encoder contains 48 pole pairs. A fly lead connects each sensor to the vehicle harness.
The wheel speed sensor is supplied with a power supply and a signal connection from the ABS module. When the ignition switch is in power mode 6 (ignition), the ABS module supplies power to the wheel speed sensors and monitors the return signals. Rotation of the wheels induces current fluctuations in the speed sensor return signals. The ABS module subsequently converts the return signals into individual wheel speeds and the overall vehicle speed.
The ABS module outputs the individual wheel speeds and the overall vehicle speed on the high speed CAN bus for use by other systems. The quality of the vehicle speed signal is also broadcast on the high speed CAN bus. If all wheel speed signals are available to calculate vehicle speed from, the quality of the vehicle speed signal is set to 'data calculated within specified accuracy'. If one or more wheel speed sensors are inoperative, the quality of the vehicle speed signal is set to 'accuracy outside specification'.
The ABS module monitors the wheel speed sensor circuits for faults. If a fault is detected the ABS module stores a related DTC in memory and illuminates the appropriate brake warning indicators, depending on the system functions affected. A warning chime is also sounded to alert the driver to the fault condition.
As the wheel speed sensors are active devices, a return signal is available when the road wheels are not rotating. This enables the ABS module to check the condition of the speed sensors while the vehicle is stationary.
YAW RATE SENSOR
The yaw rate sensor is located on the floor tunnel, under the front of the floor console. The sensor is secured by three nuts and connects to the vehicle wiring via a multipin connector.
When the ignition is on, the sensor receives a power feed from the CJB. The sensor measures the yaw rate, roll rate, longitudinal acceleration and lateral acceleration of the vehicle, providing values to the ABS module via a dedicated, private high speed CAN bus connection. The ABS module broadcasts these values on the high speed CAN bus for use by other systems.
If a sensor fault is detected by the ABS module, a warning message will be displayed in the instrument cluster message center and the DSC warning indicator will illuminate.
STEERING ANGLE SENSOR
The steering angle sensor is integrated into the clockspring, which is part of the steering wheel module.
The steering wheel module is mounted to the upper steering column with two screws, and receives an electrical supply from the main harness via a multipin connector located on the side of the unit. The module provides the location and electrical connection for the two steering wheel multifunction switches.
Input signals from the steering angle sensor are received and processed by the steering wheel module to calculate the steering wheel angle, and steering wheel angle speed. The information, together with signal integrity information, is transmitted on the high speed CAN bus for use by the ABS module and functions such as DSC (dynamic stability control).
A code wheel and 16 optical digital sensors are installed inside the steering angle sensor. Rotation of the code wheel is read by the optical digital sensors to produce steering wheel rotational speed signals. The steering angle sensor is able to measure a rotation range of +/-720 degrees, although the steering mechanism will only allow the steering wheel to rotate a maximum of +/-540 degrees.
If a fault occurs within the steering angle sensor, a DTC will be set and stored in the steering angle sensor memory. The steering angle sensor fault is also stored in the ABS module memory. The ABS module will also illuminates the appropriate warning indicators, depending on the brake functions affected. A warning chime is also sounded to alert the driver to the fault condition.
The steering angle sensor and ABS module can be interrogated using Land Rover approved diagnostic equipment.
BRAKE WARNING INDICATORS
The instrument cluster contains various warning indicators for the anti-lock control - traction control functions. The warning indicators provide a visual indication of either a system fault or system operating status.
ANTI-LOCK BRAKE SYSTEM MODULE
The ABS module controls the brake functions by operating the HCU to modulate hydraulic pressure to the individual wheel brakes.
The ABS module is attached to the HCU and forms an integral component. A multipin connector provides the electrical interface between the ABS module and the vehicle wiring. The ABS module may be interrogated using Land Rover approved diagnostic equipment.
HYDRAULIC CONTROL UNIT
The HCU is a four channel unit that modulates the supply of hydraulic pressure to the brakes, under the control of the ABS module.
The master cylinder primary and secondary circuit outlets are connected to the HCU primary and secondary circuits.
Refer to: Hydraulic Brake Actuation - LHD FWD/RHD FWD (206-06 Hydraulic Brake Actuation, Description and Operation).
Each of the HCU circuits contains the following components to control the supply of hydraulic pressure to the brakes:
A pressure sensor in the primary circuit provides the ABS module with hydraulic pressure signals.
Contact pins on the HCU mate with contacts on the ABS module to provide the electrical connections from the ABS module to the dual circuit hydraulic pump motor and the pressure sensors. The solenoids that operate the valves are installed within the ABS module.
Hydraulic Control Unit Schematic Diagram
The HCU features 3 operating modes:
Normal Braking / EBD Mode
Initially, all of the solenoid-operated valves are de-energized. Operating the brake pedal produces a corresponding increase or decrease of pressure in the brakes, through the open pilot valves and inlet valves. If the ABS module determines that EBD is necessary, it energizes the inlet valves for both the rear brakes, to isolate the brakes from any further increase in hydraulic pressure. Only the rear brakes are controlled by the EBD function.
ABS Braking Mode
If the ABS module determines that ABS braking is necessary, it energizes the inlet and outlet valves of the related brake and starts the hydraulic return pump. The inlet valve closes to isolate the brake from pressurized fluid; the outlet valve opens to release pressure from the brake into the accumulator and the return pump circuit. The reduced hydraulic pressure allows the wheel to accelerate. The ABS module then operates the inlet and outlet valves to modulate the pressure in the brake to apply the maximum braking effort without locking the wheel. Control of the valves for each wheel takes place individually.
Active Braking Mode
The active braking mode is used to generate and control hydraulic pressure to the brakes for functions other than the normal / EBD and ABS braking modes.
For active braking, the ABS module energizes the pilot valves and priming valves, starts the return pump and energizes all of the inlet valves. Brake fluid, drawn from the reservoir through the master cylinder and priming valve, is pressurized by the hydraulic pump and supplied to the inlet valves. The ABS module then operates the inlet valves and outlet valves, as required, to modulate the pressure in the individual brakes. Some noise may be generated during active braking.
Service Information
The ABS module and HCU form a single component and must not be separated. The ABS module and HCU assembly is supplied in a pre-filled state. After installation, the hydraulic brake system only requires a conventional bleed of the system; there is no requirement to pressure bleed the system.